2025-04-11
Company Overview
Senphus Electrical Material Co., Ltd., as a leader in the electric heating industry, provides products widely applied in industrial heating, floor heating systems, outdoor snow melting, wind turbine blade manufacturing, automotive seat heating, and more. To ensure high efficiency, safety, and durability, Senphus adopts advanced material technologies and incorporates European manufacturing processes to produce high-quality electric heating products. This article will detail the material composition and characteristics of Senphus electric heating products.
I. Core Materials and Their Characteristics
Senphus electric heating products are primarily composed of the following material categories:
1. Conductor Materials (Heating Core)
The core of electric heating products is the heating conductor. Senphus uses electric heating alloy wire as the heating element, primarily composed of:
Nickel-Chromium Alloy (Ni-Cr):
Copper-Nickel Alloy (Cu-Ni):
2. Insulation Layer Materials (Protection and Safety)
To ensure insulation and safety, Senphus uses different insulation materials:
Fluoroplastics (FEP/PFA):
Silicone:
Polyvinyl Chloride (PVC) & Thermoplastic Elastomer (TPEE):
3. Shielding Layer Materials (Interference Resistance and Protection)
To enhance anti-interference capabilities, Senphus incorporates shielding layers in some products, including:
Double-layer aluminum foil shielding:
Braided tinned copper mesh:
4. Outer Sheath Materials (Wear Resistance and Protection)
The outer sheath determines the durability and environmental adaptability of electric heating products. Common materials include:
II. Structural Features of Different Products
1. Industrial Heating Products
Industrial heating products require high-temperature resistance, corrosion resistance, and mechanical durability. The selected materials include:
Typical Product: Parallel Constant Power Heating Cable (Used in oil pipeline heating and wind turbine blade heating)
2. Indoor Floor Heating Products
Floor heating products must ensure even heat distribution, reliability, and energy efficiency. Common materials include:
Typical Product: Single/Dual Conductor Wound Heating Cable, Braided Heating Wire (Suitable for tile and wooden flooring)
3. Special Application Products (Outdoor Snow Melting, Automotive Heating, Medical Equipment)
For outdoor and specialized applications, Senphus provides high-durability heating solutions, selecting materials such as:
III. Impact of Material Selection on Product Performance
Product Type |
Conductor Material |
Insulation Material |
Shielding Layer |
Outer Sheath |
Key Features |
Industrial Heating |
Ni-Cr Alloy, Cu-Ni Alloy |
FEP/PFA |
Tinned Copper Mesh |
Silicone/FEP |
High temperature resistance, corrosion resistance, high strength |
Floor Heating System |
Ni-Cr Alloy |
Silicone/PVC/TPEE |
Double-layer Aluminum Foil |
PVC/Silicone |
Even heating, safe and durable |
Outdoor Snow Melting |
Ni-Cr Alloy |
FEP |
Aluminum Foil Shielding |
Wear-resistant Sheath |
Strong weather resistance, low-temperature durability |
Automotive Heating |
Ni-Cr Alloy |
Silicone |
- |
Flexible Sheath |
Soft and durable, fast heating |
Medical Heating |
Ultra-fine Ni-Cr Alloy |
Medical Silicone |
Low Electromagnetic Radiation |
Medical Silicone |
Low radiation, safe and comfortable |
IV. Conclusion: Diverse Materials for Precise Application Matching
The material composition of Senphus electric heating products is meticulously designed to meet different application needs:
✅ Industrial Products: Focus on high-temperature resistance, corrosion resistance, and long lifespan
✅ Household Floor Heating: Ensures even heating, safety, and energy efficiency
✅ Special Applications: Uses low radiation, flexible, and weather-resistant materials
By carefully selecting materials and employing superior craftsmanship, Senphus ensures its products are highly efficient, durable, and safe, continuously providing reliable electric heating solutions worldwide!